0.003mm Tolerance Hot Runner Core Inserts | High Perpendicularity Mold Tooling

Product Overview

Our high verticality core inserts are precisely manufactured for hot runner system mold tooling with an impressive tolerance of 0.003mm. These precision parts are designed to enhance the performance and longevity of molding systems, providing consistent and accurate results for industries requiring high-precision molding, such as medical, packaging, and consumer goods.

Core Features & Technical Advantages

• High Verticality: Achieves superior alignment with minimal tolerance of 0.003mm

• Durability: Made from high-performance materials for long-lasting use in hot runner systems

• Precise Manufacturing: Custom built to customer specifications for exact fit and function

• Efficient Molding: Enhances the efficiency and consistency of injection molding processes

• OEM / Custom Solutions: Built-to-print solutions to match your exact mold tooling needs

• Enhanced Compatibility: Ideal for multi-cavity mold systems with complex geometry

• Corrosion and Wear Resistance: Designed to withstand the demands of high-pressure molding

Application Scenarios / Industry Applications

These core inserts are ideal for use in:

• Hot Runner Mold Systems: Precision core inserts designed for high-efficiency, multi-cavity molds

• Medical Equipment Manufacturing: Ensures consistent and precise molding for medical parts

• Packaging Molds: Utilized in packaging systems, especially for caps, closures, and containers

• Injection Molding: Works seamlessly with hot runner systems, offering high precision and repeatability

• Consumer Goods and Industrial Components: Effective in manufacturing parts requiring fine detailing and dimensional accuracy

Mold Structure & Design Description

Our core inserts are engineered for precise insertion into hot runner molds, providing excellent verticality for uniform melt flow across all cavities.

Design Considerations:

• Core Insert Design: Integrated into the hot runner system to optimize melt delivery and cooling processes

• Material Specifications: Manufactured from high-grade materials to endure high temperatures and pressure

• Tolerance: Engineered to maintain verticality with a tolerance of 0.003mm, ensuring dimensional precision

• Custom Fit: Tailored to fit your exact molding configuration and design requirements

Manufacturing Capability & CNC Machining

At Senlan Precision, we employ advanced CNC machining technologies to produce high-precision mold parts. Our in-house capabilities include:

• CNC Milling & Turning: Precision machining of complex geometries and intricate features

• Precision Grinding: For fine finishes and tight tolerances

• High-Performance Materials: Use of high-quality steel and alloys for durability and performance

• Advanced Equipment: Machines from global leaders like MAKINO (Japan) and HARDINGE (USA) ensure cutting-edge precision

• Post-Manufacturing Inspection: Rigorous checks to ensure parts meet specified tolerances and quality standards

Custom Development / OEM Cooperation Process

Our process for customized core inserts is designed for optimal flexibility, from prototype to full-scale production.

1. Design Review: We start with a detailed review of your drawings and specifications.

2. Material Selection: Our team selects the best materials based on the mold's application.

3. Precision Machining: CNC machining processes are utilized to create the parts with exact tolerances.

4. Surface Treatment: Optional treatments like coating can be applied to improve wear resistance.

5. Inspection & Testing: Thorough quality checks ensure parts meet customer requirements.

6. Delivery: On-time shipping with proper documentation for export

Quality Control & Export Experience

We adhere to stringent quality control standards at every stage of production to ensure our parts meet the highest industry specifications.

• Incoming Material Inspection: Materials are sourced and inspected for quality.

• In-Process Monitoring: Continuous checks during machining to maintain precision.

• Final Product Testing: We test the components for functional and dimensional accuracy.

• Packaging & Exporting: We ensure that parts are packaged securely for international shipping, following all compliance standards.

Senlan Precision has years of experience serving industries globally, ensuring that our products are manufactured to exceed international standards.

Related Products

• Hot Runner Mold Components

• Core Pins & Ejector Pins for Injection Molding

• Precision CNC Machined Mold Parts

• Customized Mold Inserts for Various Applications

Common FAQ

Q1: What is the verticality tolerance of the core inserts?
The core inserts are manufactured with a verticality tolerance of 0.003mm for precise alignment within the mold system.

Q2: Can I request custom dimensions for the core inserts?
Yes, all our mold parts are customizable. We manufacture parts based on customer drawings and specifications.

Q3: What materials are used for the core inserts?
We use high-performance materials like S136, SKD61, and 1.2344 steel for core inserts, which are ideal for high-temperature and high-pressure molding conditions.

Q4: Are these core inserts compatible with existing hot runner systems?
Yes, our core inserts are designed for optimal compatibility with standard hot runner systems, improving melt flow and molding consistency.

Q5: How long does the manufacturing process take?
The lead time depends on the complexity and quantity of the parts. Typically, prototypes are completed within a few weeks, with full-scale production taking longer.

Request a Quote

Please provide your custom drawings, material requirements, and mold specifications, and our engineering team will provide you with a tailored quote.