Nitrided S136 Core Pins | HRC 44-46 Precision Die Casting Mold Parts

Product Overview

Senlan Precision offers high-quality precision S136 die steel nitrided core pins, designed for die casting mold applications. These core pins feature HRC44-46 hardness, providing excellent wear resistance and durability. Engineered for precision and long-lasting performance, they are ideal for use in industries requiring high-quality molds for casting and injection.

Key Features & Advantages

• Material: Made from premium S136 die steel, ensuring high durability and resistance to wear in high-pressure applications.

• Nitrided Surface Treatment: Enhanced with nitriding for improved surface hardness and corrosion resistance, extending the life of the core pins.

• HRC44-46 Hardness: Offers optimal hardness for high-performance die casting, ensuring long-lasting, precise mold components.

• High Precision: Manufactured to tight tolerances, ensuring consistent, accurate performance in precision molding applications.

• Enhanced Durability: The nitriding process strengthens the surface, improving wear resistance and reducing the need for frequent replacements.

• Customization: Available in various sizes and configurations to meet your specific die casting mold requirements.

Applications & Industry Use

• Packaging Industry: Ideal for use in molds for bottles, caps, and packaging components, where high precision and durability are essential.

• Medical Molding: Used in molds for medical devices and injection-molded parts that require consistent quality and durability.

• Die Casting: Perfect for high-pressure die casting applications requiring enhanced strength, wear resistance, and dimensional precision.

• Injection Molding: Ensures high performance in injection molding applications, particularly for complex and detailed plastic parts.

Mold Structure & Design Description

These nitrided core pins are designed with precision and durability in mind. They are used in die casting molds to form the desired shape of the final product, while the nitrided surface enhances the mold's resistance to wear and corrosion. The design can be customized to meet specific project requirements, such as varying pin lengths, diameters, and threading configurations. The nitrided surface treatment provides an extra layer of protection against wear, improving the lifespan and reducing maintenance costs.

Manufacturing Capability & CNC Machining Capacity

Senlan Precision utilizes advanced CNC machining technology to produce these high-performance core pins. Our capabilities include:

• CNC Precision Machining: Using state-of-the-art equipment from MAKINO (Japan) and HARDINGE (USA), we ensure high-precision machining for every core pin.

• Nitriding Process: Our nitriding treatment enhances the surface hardness of the core pins, making them more durable and resistant to wear.

• Customization: We offer fully customized solutions, including varying sizes, shapes, surface treatments, and threading configurations to meet your specific requirements.

• Quality Assurance: Rigorous quality control throughout the manufacturing process ensures that each core pin meets high industry standards and exact specifications.

Custom Development & OEM Cooperation Process

1. Initial Consultation: Discuss your mold requirements and specifications to understand your unique needs.

2. Design & Material Selection: Choose the optimal S136 die steel material and finalize the core pin design, including the nitriding treatment.

3. Precision CNC Machining: Manufacture the core pins to the required specifications using advanced CNC equipment.

4. Surface Treatment: Apply nitriding to the surface for enhanced hardness and corrosion resistance.

5. Inspection & Testing: Conduct rigorous inspections to ensure that each core pin meets the specified tolerances and quality standards.

6. Shipping & Delivery: Once approved, the core pins are securely packaged and shipped according to your specifications and delivery timeline.

Quality Control & Export Experience

• Comprehensive Testing: Every core pin undergoes multiple quality checks during the manufacturing process to ensure it meets your specific requirements.

• Certifications & Documentation: We provide material certificates, inspection reports, and export documentation for smooth delivery.

• International Shipping: Senlan Precision has extensive experience in exporting high-quality products globally, ensuring reliable and timely delivery to international markets.

Related Products

• S136 Die Steel Core Inserts for Plastic Injection Molding

• H13 Die Steel Core Pins with Cooling Holes

• Customized Nitrided Core Pins for Die Casting Molds

• Precision Threaded Core Pins for Medical Molding

FAQ (Technical & Purchasing)

Q1: Why is nitriding important for die casting core pins?
A: Nitriding enhances the surface hardness and wear resistance of the core pins, ensuring they perform well under high-pressure conditions and have a longer service life.

Q2: Can you customize the size and shape of the core pins?
A: Yes, we provide fully customized core pins to meet your exact specifications, including different lengths, diameters, threading, and cooling channel configurations.

Q3: What is the lifespan of these core pins?
A: With the nitriding process and the use of high-quality S136 die steel, these core pins offer a long service life, reducing the need for frequent replacements and minimizing downtime.

Q4: How do you ensure the precision of the core pins?
A: We use advanced CNC machining equipment and apply strict quality control measures to ensure that every core pin is manufactured to tight tolerances and meets high industry standards.

Get a Quote

To discuss your specific requirements or request a custom solution, please contact Senlan Precision today. Our team is ready to help you optimize your mold components for long-lasting, high-performance results.