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Customized Precision Injection Molding Components

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China Senlan Precision Parts Co.,Ltd. certification
China Senlan Precision Parts Co.,Ltd. certification
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Customized Precision Injection Molding Components

Customized Precision Injection Molding Components
Customized Precision Injection Molding Components Customized Precision Injection Molding Components

Large Image :  Customized Precision Injection Molding Components

Product Details:
Place of Origin: CHINA
Brand Name: SENLAN
Certification: ISO9001:2015
Model Number: Customized
Document: Senlan Indroduction plastic...ts.pdf
Payment & Shipping Terms:
Minimum Order Quantity: 1pc
Price: 100-1000
Packaging Details: Paper Of Box, Wooden Box
Delivery Time: 15 working days
Payment Terms: T/T,Western Union
Supply Ability: 1000pcs/month

Customized Precision Injection Molding Components

Description
Surface Finish: Polishing, Feature: Low Cost, Long Life
Mould: Plastic Injection Mould Accuracy: 0.005
Materials: STAVAX/1.2083/1.2344 Parts Name: Precision Mold Components
Design Software: CAD UG ProE Solidworks Usually Packaging: Paper Of Box
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Plastic Precision Injection Molding Components

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Customized Precision Injection Molding Components

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Precision Injection Molding Components

Customized Precision Injection Molding Components
High-Precision Multi-Cavity Unscrewing Bottle Cap Mold Components
Engineered for high-volume, fully automatic bottle cap production, our precision mold components deliver flawless performance under extreme operational speeds. The unscrewing cores maintain tight concentricity and run-out tolerances (≤0.005 mm), ensuring slender, complex threads are molded without vibration or uneven wall thickness.
Gear-Driven Ejector Sleeves - Smooth high-speed rotation operation reduces leaks and mold wear
TiN-Coated Bushings - Extends tool life and protects against abrasion through millions of cycles
Multi-Cavity Mold Design - Optimized for high-volume production with consistent performance
Customized Precision Injection Molding Components 0
Premium Tool Steel Materials
Sourced exclusively from global leaders, including Uddeholm, Hitachi, and Bohler, with full traceability and certification.
  • H13 Hot-Work Steel - Bohler Uddeholm® material with exceptional thermal fatigue resistance for automotive molds and complex cavity inserts
  • Stavax® ESR (420 Stainless Tool Steel) - ASSAB® sourced with mill test reports, ideal for surgical instruments and transparent components
  • M340 High-Hardness Steel - European premium-grade steel offering extreme wear resistance for high-volume production
Our direct material sourcing from BOHLER and ASSAB with original certifications ensures compliance with ISO 13485 and IATF 16949 standards, extending mold lifespan by 30-50% compared to generic alternatives.
Customized Precision Injection Molding Components 1
Advanced Manufacturing Process
Customized Precision Injection Molding Components 2
  • Roders CNC Machining - 3-axis CNC achieving ±0.005mm tolerances for complex surfaces
  • Makino EDM - Electrical discharge machining for intricate structures and hard materials
  • Sodick Wire EDM - Ultra-smooth finishes for optical components and high-precision molds
  • Hardinge CNC Turning - Reliable precision turning with consistent quality
  • Grinding and Polishing - Mirror-like surface finishes (Ra ≤ 0.1μm), reducing demolding resistance
  • Heat Treatment - Vacuum quenching and nitriding for enhanced hardness and wear resistance
Rigorous Quality Control
Customized Precision Injection Molding Components 3
Inspection Equipment
  • Zeiss CMM for full-dimension CAD verification
  • Optical projectors for tiny holes and thread accuracy
  • Rockwell and Vickers hardness testers
  • Cylindricity instruments for perfect cylindrical shapes
Quality Inspection Process
Production Stage Inspection Rate
Material Incoming 99.99% Inspection
Rough Finished 99.99% Inspection
Heat Treatment Random Inspection
Face Grinding 99.99% Inspection
Cylindrical Grinding 99.99% Inspection
OD/ID Grinding 99.99% Inspection
EDM & Wire-Cutting 99.99% Inspection
Final Packing 99.99% Inspection
Industry Applications
Customized Precision Injection Molding Components 4
Ideal for:
  • Medical and Pharmaceutical Caps - Where tight tolerances are non-negotiable
  • Cosmetic Packaging - Ensuring flawless closure aesthetics
  • Food and Beverage Closures - Preventing leaks and contamination
  • Automotive Components - High-temperature injection molding applications
Why Choose Our Multi-Cavity Bottle Cap Mold Components?
  • High-precision unscrewing cores reduce vibration and improve wall thickness uniformity
  • Gear-driven ejector sleeves with TiN-coated bushings for enhanced durability
  • Deep-hole cooling channels optimize cycle time and reduce shrinkage
  • Mirror EDM surfaces ensure smooth demolding with minimal downtime
  • S136 ESR or SKD61 steels with strict heat treatment and coating verification
  • CNC precision machining and CMM inspection reports guarantee cavity consistency
  • Perfect solution for medical, cosmetic, food & beverage, and high-volume packaging
Need Custom Precision Mold Parts? Get a Free Quote Today!
24 Hours Response
20 Years Industry Experience
99.99% Quality Guarantee

Contact Details
Senlan Precision Parts Co.,Ltd.

Contact Person: Miss. Merry

Tel: +8618666474704

Fax: 86-769-81875281

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