ASSAB Orvar Supreme (H13 ESR) Mold Parts | Precision Nitrided Components

Product Overview

Senlan Precision offers high-quality ASSAB Orvar Supreme Nitrided Plastic Mould Parts, designed for superior performance and extended lifespan in plastic injection molding applications. These nitrided components are specifically manufactured to enhance durability, increase wear resistance, and provide a reliable solution for demanding molding operations. Customizable according to your specifications, these parts are ideal for high-precision molding in various industries, including packaging, medical, and more.

Core Features & Advantages

• ASSAB Orvar Supreme Steel
  Crafted from ASSAB Orvar Supreme, a premium tool steel that offers excellent strength and resistance to wear, ensuring long-term reliability.

• Nitriding Treatment
  Nitriding enhances surface hardness, increasing wear resistance and making the parts more durable under high-pressure conditions.

• High Precision
  Manufactured to strict tolerances, ensuring a perfect fit and performance in molding applications.

• Long Lifespan
  These parts are designed to withstand the rigors of high-volume plastic molding, providing extended operational life with minimal maintenance.

• Customizable to Specifications
  Built-to-print solutions, tailored to meet specific design requirements and functional needs.

Applications & Industry Use

• Packaging Manufacturing
  Ideal for producing high-quality packaging products, including caps, containers, and closures.

• Medical Device Manufacturing
  Perfect for molding medical components such as syringes, pharmaceutical packaging, and diagnostic tools.

• General Plastic Molding
  Suitable for a range of industries requiring high-precision and durable mold components, including electronics and consumer goods.

Mold Structure & Design Description

The ASSAB Orvar Supreme Nitrided Plastic Mould Parts are engineered to fit precisely within injection molding systems, ensuring stable and repeatable molding processes. The nitrided surface treatment significantly reduces wear, particularly in high-pressure applications, extending the life of both the molds and the parts produced. These components are designed with tight tolerances to ensure consistent quality and precision in the molding process.

Manufacturing Capabilities & CNC Machining

• CNC Precision Machining
  Equipped with state-of-the-art CNC machines, Senlan Precision delivers highly accurate machining services, ensuring tight tolerances and complex part geometries.

• Advanced Surface Finishing
  We employ advanced finishing techniques, including nitriding and polishing, to ensure high-quality surface finishes that enhance the mold's performance and longevity.

• Multi-Axis Milling
  Utilizing up to 5-axis CNC milling machines, we can create intricate designs with high precision and minimal lead time.

• Custom Solutions
  Every part is designed to meet customer specifications, with flexibility for adjustments and modifications to ensure the final product meets the exact needs of each project.

Custom Development / OEM Cooperation Process

1. Initial Consultation
   Discuss your project needs, providing technical specifications and details about the parts required.

2. Design and Prototyping
   Collaborate with our design team to create custom prototypes, ensuring all functional and aesthetic requirements are met.

3. Manufacturing & CNC Processing
   Once designs are approved, the manufacturing process begins, utilizing CNC machining for precision and efficiency.

4. Quality Control & Testing
   Every part undergoes rigorous quality control to ensure it meets ISO 9001 standards, with detailed inspections for dimensional accuracy, surface finish, and functionality.

5. Delivery
   The parts are carefully packaged and delivered on time, ready for integration into your molding systems.

Quality Control & Export Experience

• ISO 9001 Certified
  Our processes are ISO 9001 certified, ensuring high standards of quality management across all manufacturing stages.

• Precision Quality Checks
  Advanced inspection methods, including CMM (Coordinate Measuring Machines), to guarantee all parts meet the required tolerances and specifications.

• Export Expertise
  With years of experience in international trade, we ensure secure packaging and reliable delivery to customers around the world.

Related Products (Internal Links)

• Plastic Mould Core Inserts

• CNC Machined Mould Base Parts

• Customized Mold Components

• Medical Moulding Parts

FAQ

Q1: What is the hardness of ASSAB Orvar Supreme steel?
ASSAB Orvar Supreme steel is known for its excellent toughness and wear resistance, offering a high hardness of up to 52 HRC, which is further enhanced by nitriding.

Q2: Can these mold parts be customized?
Yes, we provide fully customizable solutions according to your specifications and drawing requirements. Every part is designed and manufactured based on customer needs.

Q3: Are these mold parts suitable for high-volume molding?
Yes, the nitriding treatment and high-quality material make these parts ideal for high-volume production, offering durability and longevity in demanding molding applications.

Q4: How long will these parts last under normal operation?
Due to the superior quality of ASSAB Orvar Supreme and the nitriding treatment, these parts are designed to have a long lifespan, even under continuous use in high-pressure molding systems.

Q5: What industries can benefit from these mold components?
These components are ideal for industries such as packaging, medical, and general manufacturing, particularly in applications requiring high precision and wear resistance.

Get a Quote

For ASSAB Orvar Supreme Nitrided Plastic Mould Parts, please contact Senlan Precision with your specifications and drawings for a customized quote. Our team is ready to provide high-precision solutions to meet your molding needs.