Precision ESR STAVAX Mold Parts | ±pm$0.002mm Wire EDM Machined Components

Product Overview

48 HRC wire cut ESR STAVAX plastic mold parts are precision components used in plastic injection molds requiring corrosion resistance, dimensional stability, and high surface quality. Manufactured from ESR remelted STAVAX stainless mold steel and processed through CNC machining and wire cut (WEDM), these parts deliver accurate geometry and consistent performance. All components are custom produced strictly according to customer drawings and technical specifications.

Key Features & Technical Advantages

• Manufactured from ESR STAVAX stainless mold steel

• Typical hardness: 48 HRC after heat treatment

• Excellent corrosion resistance for plastic mold environments

• Wire cut (WEDM) process for complex and sharp-profile features

• Stable dimensional accuracy for critical mold components

• Consistent surface quality for reliable molding performance

• Fully customized / OEM / Built-to-Print manufacturing

Applications & Industries

These ESR STAVAX plastic mold parts are widely used in:

• Injection molds for packaging caps and closures

• Mold systems for bottle caps and sealing components

• Medical packaging molds and syringe-related tooling

• Plastic molds requiring corrosion resistance and high precision

They are particularly suitable for applications where material cleanliness, surface stability, and dimensional consistency are required.

Mold Structure & Design Description

ESR STAVAX mold parts are typically used as:

• Core inserts and cavity inserts

• Precision mold inserts with complex profiles

• Functional mold components requiring corrosion resistance

• Replaceable parts for mold maintenance and lifecycle management

Design and machining are carried out strictly according to customer drawings to ensure proper fit, alignment, and stable mold operation.

Manufacturing Capability & CNC Machining

Senlan Precision manufactures ESR STAVAX mold parts using advanced CNC machining and precision finishing processes.
Our production facilities are equipped with high-precision machining centers and wire cut systems from MAKINO (Japan) and HARDINGE (USA), along with other internationally recognized equipment, enabling:

• Machining accuracy up to ±0.002 mm

• Precise wire cut processing for narrow slots and sharp corners

• Stable dimensional control after heat treatment

• Consistent quality and repeatability across production batches

Machining routes are selected based on part geometry and tolerance requirements.

Custom Manufacturing & OEM Cooperation

We specialize in custom manufacturing and OEM cooperation, supporting:

• Built-to-Print production based on 2D drawings or 3D models

• ESR STAVAX material processing and heat treatment control

• Wire cut, CNC machining, and finishing combinations

• Small-batch prototyping and volume production

• Long-term supply of replacement and spare mold components

Technical communication is maintained throughout the project to ensure accurate execution of specifications.

Quality Control & Export Experience

With over 20 years of experience in exporting precision mold components, Senlan Precision operates a structured quality control system:

• Incoming material inspection and traceability

• In-process dimensional inspection after machining and wire cut

• Final inspection prior to shipment

• Complete inspection records and technical documentation

We are experienced in international technical communication, quality standards, and export packaging requirements.

Related Mold Components

• STAVAX mold core inserts

• Cavity inserts with EDM and wire cut processes

• Precision mold pins and sleeves

• Multi-cavity mold spare parts

All related products are available on a custom manufacturing basis.

Technical FAQ

Q1: Are ESR STAVAX mold parts manufactured according to drawings?
Yes. All parts are produced strictly according to customer-provided drawings and specifications.

Q2: Why is ESR STAVAX material used for plastic mold parts?
ESR STAVAX offers high cleanliness, good corrosion resistance, and stable mechanical properties, suitable for precision plastic molds.

Q3: What is the advantage of wire cut (WEDM) processing?
Wire cut allows precise machining of complex profiles, sharp corners, and narrow features that are difficult to achieve with conventional machining.

Q4: What tolerance levels can be achieved?
Depending on geometry, machining accuracy up to ±0.002 mm can be supported.

Request a Quotation

For pricing, lead time, or technical discussion regarding 48 HRC wire cut ESR STAVAX plastic mold parts, please provide your drawings or technical specifications.
Our engineering team will review your requirements and provide a professional quotation accordingly.