High Precision Plastic Mold Components Mold Core Lip +/-0.01mm Tolerance

Product Overview

Senlan Precision manufactures high-precision plastic mould components, including mold core lips with a tolerance of +/- 0.01mm. Designed for injection molding systems, these components are ideal for high-accuracy applications in industries such as packaging, medical devices, and consumer goods. Built to exact specifications, our components ensure enhanced performance and precision throughout your production process.

Key Features & Advantages

• Ultra-Precise Tolerance (+/- 0.01mm)
  Manufactured to the highest standards, our mold core lips achieve tight dimensional control of ±0.01mm, ensuring superior precision for your injection molding needs.

• Customizable Dimensions & Materials
  We offer customized designs for mold core lips, tailored to fit your specific moulding system. Choose from a variety of materials including steel alloys, stainless steel, and more, for the best performance in your environment.

• Durability & Wear Resistance
  Made from premium-grade materials, our mold core lips are designed to withstand the rigors of high-pressure and high-temperature injection moulding, offering long-lasting durability.

• Advanced CNC Machining
  Our high-precision CNC machining capabilities guarantee that every core lip is manufactured with exacting standards, ensuring perfect fitment and repeatable performance.

• EDM Surface Treatment
  Optional Electrical Discharge Machining (EDM) surface treatment enhances the precision and durability of each core lip, improving performance in demanding molding operations.

Application Scenarios / Industry Applications

• Packaging Industry
  Perfect for plastic packaging and bottle cap production, ensuring precise, efficient moulding for both high and low-volume production.

• Medical Device Manufacturing
  Ideal for producing medical packaging, syringe components, and other medical moulds requiring high precision and reliability.

• Consumer Goods Manufacturing
  Used in the production of household plastic products, where mold precision and durability are essential for maintaining product consistency.

Mold Structure & Design Explanation

The mold core lip components are engineered to fit seamlessly into injection molding systems, offering precision control over the molding cavity. Key aspects include:

• Tapered design for easy integration and secure fit in existing systems.

• Fine machining and surface finishes for optimal sealing and reduced wear.

• High hardness and wear resistance to endure long production cycles without failure.

These components are custom-built to meet your design specifications, ensuring they perform seamlessly in your moulding systems.

Manufacturing Capability & CNC Machining Capacity

Senlan Precision uses state-of-the-art CNC machining technology from renowned manufacturers, including Japan MAKINO and USA HARDINGE, to produce high-precision components.

Key capabilities:

• Advanced CNC Milling & Turning: Ensuring tight tolerances and intricate designs are achieved with precision.

• EDM & Surface Treatment: Additional processes like EDM and nitriding are available to enhance surface hardness and durability.

• Custom Mould Solutions: Tailored to meet unique client specifications for size, material, and finish.

We leverage cutting-edge technology to guarantee components meet the stringent standards required for precision injection molding.

Custom Development / OEM Cooperation Process

1. Consultation & Design: We start by discussing your requirements in detail, including design and material selection.

2. Prototype Development: Our team will produce a prototype for testing, ensuring the design fits seamlessly within your molding system.

3. Precision Machining: Utilizing CNC technology, we manufacture the mold core lips to precise specifications with tight tolerances.

4. Finishing & Quality Assurance: Optional surface treatments like EDM and nitriding are applied, followed by stringent quality control tests.

5. Delivery: Components are delivered on time, ready for immediate integration into your manufacturing process.

Quality Control & Export Experience

• ISO9001 Certified: All our manufacturing processes adhere to ISO9001 standards, ensuring reliability and traceability throughout production.

• Rigorous Testing: We perform dimensional inspections and material testing to ensure the highest quality.

• Global Shipping: We have extensive experience exporting precision components worldwide, ensuring your products arrive on time and in perfect condition.

Related Products

• Precision Mold Core Inserts

• Injection Molding Components

• Custom CNC Machined Parts

• Molded Components for High Precision Applications

Frequently Asked Questions (FAQ)

Q1: What is the tolerance of the mold core lip components?
A: Our mold core lips are manufactured with a precision tolerance of ±0.01mm, ensuring exceptional accuracy in all moulding operations.

Q2: Can you customize the components to specific dimensions?
A: Yes, we provide custom-built solutions based on your unique design and dimensional requirements.

Q3: How does EDM processing enhance the performance of the components?
A: EDM processing allows for finer surface finishes and better material properties, resulting in reduced friction, longer lifespan, and higher precision during molding.

Q4: What is the ideal hardness of these components?
A: Our mold core lips typically have a hardness of 50-52 HRC, providing optimal wear resistance and durability for high-volume production.

Get a Quote

For custom precision mould components, including mold core lips designed to your specifications, contact Senlan Precision today. Submit your drawings or specifications, and our team will provide you with a detailed quote.