SKD61 (H13) Precision Mold Base Parts | Custom Components for Injection Molding

Product Overview

Senlan Precision offers precision CNC machined mould base parts made from SKD61 steel, specifically designed for injection molding applications. These high-quality mould base components are engineered to provide exceptional durability and precise performance, making them ideal for bottle cap manufacturing, medical devices, and cosmetic packaging. We specialize in customized solutions, offering OEM and Built-to-Print services for your specific design requirements.

Core Features & Advantages

• High-Quality SKD61 Material
  Our mould base parts are crafted from SKD61 steel, a material known for its excellent wear resistance and heat resistance, ideal for injection molding environments. This ensures long-lasting durability under the most demanding conditions.

• Precision CNC Machining
  Utilizing advanced CNC machinery, our mould base parts are produced with tight tolerances (±0.01mm), ensuring consistent quality and accurate fitment with your molds.

• Durability and Heat Resistance
  Designed for high-performance use, the SKD61 steel used in our components maintains its structural integrity even under high temperatures and pressures typically encountered in injection molding processes.

• Customization & OEM Services
  We offer custom solutions tailored to meet your exact specifications. Whether you require a specific design, material, or finish, our OEM services can accommodate your needs with precision.

• Improved Molding Efficiency
  These mould base parts contribute to optimized production cycles, reducing downtime and extending the lifetime of the mould, thanks to their high strength and abrasion resistance.

Applications / Industry Use

• Packaging Industry
  Our precision mould base parts are essential for the manufacturing of bottle caps, closures, and other packaging components. Their durability and precision make them ideal for the fast-paced, high-volume demands of the packaging industry.

• Medical Industry
  In the medical sector, our components are used in the production of medical devices such as syringes, vials, and IV components, where precision and safety are paramount.

• Cosmetic Industry
  Used in the production of cosmetic packaging, our mould base parts are integral to ensuring high-quality finishes on lipstick tubes, compact cases, and other cosmetic packaging products.

Mould Structure & Design Description

• Mould Base Components
  The mould base parts are designed to serve as the foundation for your injection molds. These components support and align the cavity and core inserts, ensuring uniform pressure distribution during the injection molding process.

• Core Insert and Cavity Fitment
  Our parts ensure precise alignment between the core and cavity, contributing to smooth ejection and reducing the risk of defects in the final product. This precision is essential for maintaining mold integrity across multiple production cycles.

• Cooling Channel Integration
  We offer the option to integrate cooling channels within the mold base to regulate temperature during the injection process, improving cycle times and product consistency.

Manufacturing Capability & CNC Machining

• Advanced CNC Machining Equipment
  Our state-of-the-art CNC machining centers allow us to manufacture highly precise components with tight tolerances of ±0.01mm, ensuring that your mold parts fit perfectly and perform optimally.

• Multi-Cavity Mold Support
  We have the expertise to create multi-cavity molds, which can improve production efficiency by allowing multiple parts to be molded simultaneously in a single cycle.

• Material Options
  We use SKD61 steel, a tool steel known for its high hardness, wear resistance, and heat resistance, ensuring excellent performance under demanding conditions. We can also offer alternative materials based on your specific requirements.

Custom Development / OEM Collaboration Process

1. Initial Consultation
   Share your design requirements with us, and our team will provide recommendations on the best approach for manufacturing the mould base components that meet your needs.

2. Design & Prototyping
   We offer prototype development to ensure that the components fit your mold design perfectly before moving forward with full production.

3. Production & Quality Control
   After prototype approval, we proceed with full-scale production. Each component undergoes rigorous quality control to ensure it meets our high standards for precision and durability.

4. Shipping & Delivery
   Once the components are manufactured, we handle packing and shipping to ensure safe, timely delivery of your mould base parts, ready for integration into your manufacturing process.

Quality Control & Export Experience

• Comprehensive Quality Testing
  Each mould base part undergoes a thorough inspection, including dimensional checks, surface finish evaluations, and material verification, ensuring all parts meet the required standards for performance and durability.

• International Export
  With extensive experience in international trade, we ensure that all our products comply with international regulations and are delivered to global markets efficiently.

Related Products (Internal Links)

• Injection Molding Parts

• Custom Mould Core Inserts

• Plastic Molding Components

• Precision CNC Mould Components

• Mould Ejector Pins

Frequently Asked Questions (FAQ)

Q1: Can you provide custom modifications to the mold base components?
Yes, we offer custom modifications and tailor our products to meet your exact specifications. Our OEM services allow for fully customized components.

Q2: What is the lead time for custom mould base parts?
Our lead time typically ranges from 7-10 days for prototypes and 4-6 weeks for full production, depending on the complexity of the design and order quantity.

Q3: Are your mould base parts suitable for high-volume production?
Yes, our mould base components are designed to withstand high-volume production, ensuring consistent performance and long tool life.

Q4: Do you offer after-sales support?
Yes, we provide comprehensive after-sales support, including maintenance, repair services, and replacement parts to ensure your molds continue to perform optimally.

Get a Quote

For more information or to request a custom quote, please contact us with your design specifications and order requirements. We will provide a competitive price and delivery timeline tailored to your needs.