Ra 0.6 High-Finish Mold Parts | Precision Core & Cavity Sets for Plastic Molds

Product Overview

Senlan Precision manufactures high-quality Ra0.6 surface finish plastic mould parts and precision mold components, including mold core sets designed for plastic injection molding. These components are crafted with precision engineering to ensure optimal performance in a variety of molding applications, particularly in industries such as packaging, medical, and cosmetics. Our products are tailored to meet your specifications, offering OEM and Built-to-Print solutions.

Core Features & Advantages

• High Precision Surface Finish (Ra0.6)
  Our mold core components feature a Ra0.6 surface finish, which ensures smooth, consistent mold performance and superior part quality. This level of precision reduces friction during the injection molding process, enhancing mold longevity and reducing wear.

• Durability and Strength
  Manufactured using high-quality materials, our components provide excellent wear resistance, especially under high stress and temperature conditions, ensuring extended service life.

• Customizable and Built-to-Print Solutions
  We offer customized solutions for complex molding applications. Whether you need a specific mold core set, mold inserts, or precision components, we work closely with you to meet your design requirements and manufacturing specifications.

• Optimized for High-Volume Production
  Designed for efficiency, these components help improve your production process by reducing cycle times and ensuring reliable, high-quality output for both low and high-volume runs.

• Superior Design and Engineering
  With advanced CNC machining techniques, we ensure precise tolerances and high-quality surface finishes, minimizing defects in molded parts and optimizing overall mold performance.

Applications / Industry Use

• Packaging Industry
  Ideal for creating plastic bottles, caps, and seal components, especially in industries requiring high-volume production with consistent mold performance.

• Medical Industry
  Perfect for molding medical consumables, including syringe components, vial caps, and injection molds, where high precision and strict quality control are critical.

• Cosmetics Industry
  Widely used in the manufacturing of cosmetic packaging parts, such as lipstick tubes and cosmetic container molds, where mold accuracy and smooth finish are vital for the cosmetic appeal.

Mould Structure & Design Description

• Mold Core Components
  Our mold core sets are designed to provide stability and precision in the injection molding process. The components include carefully crafted inserts that ensure the cavity holds its shape, facilitating efficient part ejection and mold cooling.

• Surface Finish for Optimal Performance
  Achieving a Ra0.6 finish enhances mold surface quality, reduces resistance during the molding process, and prevents surface defects in the final products.

• Enhanced Cooling Channels
  Integrated cooling channels in our mold core components help ensure uniform cooling, reducing cycle times and improving production efficiency.

• Precision Design
  All components are designed to meet specific industry requirements and are tailored to your molding needs, whether it’s for multi-cavity molds, complex shapes, or specific part sizes.

Manufacturing Capability & CNC Machining Ability

• CNC Machining Excellence
  Senlan Precision utilizes advanced CNC machining equipment to produce high-precision mold components with tight tolerances and superior surface finishes. Our machinery is capable of producing parts with Ra0.6 finish, ensuring consistency and reliability in every component.

• Multi-Cavity Molding
  We have the capability to manufacture mold components for multi-cavity injection molds, which helps streamline production and ensures uniformity across all molded parts.

• Material Flexibility
  We offer a variety of materials suitable for injection molding, including high-hardness steels and stainless steels, providing the right material for your specific application needs.

Custom Development / OEM Collaboration Process

1. Initial Consultation
   We begin by discussing your specific requirements, understanding your mold design, and assessing the type of components you need.

2. Design & Prototype Development
   After consultation, our team creates detailed designs and prototypes to ensure accuracy and functionality, allowing for any necessary revisions before full production.

3. Full-Scale Production
   Once prototypes are approved, we begin full-scale manufacturing using CNC machining and advanced tooling to produce your custom mold parts with high precision.

4. Testing & Quality Control
   Every component undergoes rigorous quality control tests, including dimensional accuracy checks, material testing, and surface inspections, ensuring they meet all industry standards and your specifications.

5. On-Time Delivery
   We guarantee timely delivery of your products, from initial consultation to final product shipping, ensuring that your manufacturing deadlines are met.

Quality Control & Export Experience

• Rigorous Quality Assurance
  We employ strict quality control procedures to ensure that every component meets your exact specifications. This includes dimensional checks, surface inspections, and mechanical property testing.

• Material Certification
  All raw materials are tested and certified to ensure they meet industry standards and provide the necessary durability and performance for molding applications.

• Global Export Compliance
  With years of experience in international trade, Senlan Precision ensures that our products comply with export regulations, and all shipments are securely packed and delivered on time.

Related Products (Internal Links)

• Custom Injection Molding Components

• Plastic Molding Cavity Components

• Multi-Cavity Mold Inserts

• Medical Moulding Parts

• Precision CNC Machined Mold Components

Frequently Asked Questions (FAQ)

Q1: What is the lead time for custom mold parts?
Lead time varies depending on the complexity of the project and order quantity. Typically, prototype components are delivered within 7-10 days, and full-scale production can take 4-6 weeks.

Q2: Can I get a sample before placing a large order?
Yes, we provide prototype samples for approval before proceeding with the final production to ensure the parts meet your requirements.

Q3: How do you ensure the quality of the parts?
We implement a comprehensive quality control process, including dimensional inspection, material verification, and surface finish checks to ensure consistency and reliability.

Q4: Are these parts suitable for high-volume production?
Yes, our components are designed for both small and high-volume production runs, with an emphasis on efficiency, durability, and precision.

Get a Quote

To receive a detailed quote or more information about our custom mold components, please provide your design specifications, required quantities, and any material preferences. Our team will promptly respond with a competitive quote and lead time estimate.