Custom SKD61 (AISI H13) Die Casting Core Pins | Precision EDM Cavity Inserts

Product Overview

Senlan Precision offers Customized SKD61 Die Casting Mold Core Pins with EDM machining and cavity inserts. Our high-performance mold core pins are specifically designed for plastic injection molding and die casting applications. Using SKD61 material for durability and heat resistance, these parts provide optimal precision and long-lasting performance.

Core Features & Advantages

• SKD61 Material
  Manufactured with SKD61, a high-quality steel known for its excellent wear resistance and heat resistance, ensuring long-term performance even under extreme operating conditions.

• EDM Machining
  Our advanced EDM machining technology ensures high precision with tolerances as tight as 0.01mm. This technology enhances the surface quality and dimensional accuracy of the core pins and inserts.

• Customizable Sizes
  We offer custom designs and sizes based on your specific requirements. Whether you need special configurations or standard sizes, our parts are tailored to your needs.

• Enhanced Durability
  The SKD61 material and EDM finishing contribute to improved durability and wear resistance, reducing the need for frequent replacements and extending the operational life of your molds.

• Cost-Effective Manufacturing
  Our precision machining methods reduce material waste and improve the overall cost-effectiveness of your mold production.

Applications / Industry Use

• Packaging Industry
  These core pins are highly suited for applications in plastic packaging molds, such as the production of bottle caps and closures, which require high-precision and durable components for continuous high-volume molding.

• Medical Device Manufacturing
  The EDM machined cavity inserts are ideal for creating medical molding components like syringes and drug delivery devices, where accuracy and durability are critical.

• Cosmetics Industry
  These precision components are widely used in cosmetic packaging molds such as for lipstick tubes and other packaging parts, requiring high tolerances for complex designs.

• General Manufacturing
  Suitable for various industrial sectors, including injection molding and die casting operations, where high-precision parts are required for complex cavity molding and core pin applications.

Mold Structure & Design Description

• Material Selection (SKD61):
  Our SKD61 mold core pins are engineered for high thermal stability, making them ideal for molds exposed to elevated temperatures. This material ensures exceptional strength and resistance to wear and corrosion, even in harsh environments.

• EDM Machining Process:
  We utilize Electrical Discharge Machining (EDM) to achieve high precision and smooth finishes. The process helps refine intricate details, ensuring a tight tolerance that reduces the risk of defects and improves the functionality of the mold.

• Customization:
  Parts can be customized to meet specific requirements in terms of size, geometry, and surface finishes. Whether you need special inserts, unique cavity designs, or other custom features, our team can accommodate your exact specifications.

• Optimal Performance:
  The combination of SKD61 steel and EDM machining optimizes the performance of the mold components by providing high wear resistance, reducing friction, and ensuring consistent mold quality throughout its operational life.

Manufacturing Capability & CNC Machining

• CNC Precision:
  Senlan Precision employs advanced CNC machining technology to ensure accurate part production with high repeatability. Our state-of-the-art machinery can produce complex geometries, tight tolerances, and precise dimensions, allowing us to meet the most stringent requirements.

• EDM Expertise:
  Using EDM technology, we can achieve intricate internal details and create parts with high surface integrity that minimize wear and extend the service life of the mold.

• Material Expertise:
  Our in-house knowledge and capabilities allow us to work with a variety of mold materials, including SKD61, and apply them in specialized processes such as nitriding, EDM finishing, and high-precision CNC machining to ensure the best performance.

Custom Development / OEM Process

1. Design & Consultation:
   Discuss your project needs with our expert engineers. We will assist with mold design and offer custom solutions based on your requirements.

2. Prototype Development:
   After design approval, we proceed with prototype manufacturing to verify that the mold components meet your needs.

3. Manufacturing:
   The final production is done using CNC machining and EDM technology to achieve the precision and quality you expect.

4. Quality Assurance:
   We conduct rigorous testing on all parts to ensure dimensional accuracy, surface finish, and material integrity before shipment.

5. Delivery:
   Once all quality checks are complete, we ensure timely delivery of your products, whether locally or internationally.

Quality Control & Export Experience

• ISO9001 Certified:
  Senlan Precision is certified with ISO9001, ensuring our manufacturing processes adhere to internationally recognized quality standards. This guarantees that we consistently produce parts that meet or exceed customer expectations.

• Comprehensive Quality Testing:
  Our parts undergo multiple levels of quality inspection, from initial material checks to final product assessments, to ensure that each part meets your specifications.

• Global Shipping:
  With years of experience in handling international logistics, we guarantee the safe and timely delivery of your products with all necessary export documentation.

Related Products (Internal Links)

• Precision CNC Machined Molds

• EDM Machined Mold Parts

• Custom Mold Core Pins

• Injection Molding Components

FAQ

Q1: Can I get custom-sized mold core pins?
Yes, we offer fully customized mold core pins to fit your specific molding systems. Our parts are made to your exact specifications.

Q2: What is the benefit of using EDM machining for mold parts?
EDM machining provides high precision for intricate designs and ensures smooth finishes, enhancing the overall quality and longevity of the mold parts.

Q3: What is the lead time for custom mold core pins?
Lead time varies based on part complexity and size, but we aim to meet your deadlines and provide timely delivery of your products.

Q4: What industries do you serve?
We serve various industries, including packaging, medical devices, cosmetics, and general manufacturing, providing high-precision components for injection molding and die casting.

Q5: Do you offer international shipping?
Yes, we provide global shipping services, ensuring that your parts are delivered safely and efficiently to your location.

Get a Quote

Contact us today for a customized quote on SKD61 die casting mold core pins and precision mold components. Let Senlan Precision provide you with the highest-quality solutions for your injection molding and mold manufacturing needs.