Product Overview
Senlan Precision offers high-precision plastic mould parts made from 1.2343 material. These mold insert cores are machined using EDM (Electrical Discharge Machining) technology, ensuring exceptional precision and consistent performance. Ideal for industries requiring complex and durable components, our parts are custom-manufactured to meet the highest standards in molding applications.
Core Features & Advantages
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Superior Material Quality
Made from 1.2343 steel, a material known for its high thermal stability, resistance to wear, and excellent dimensional stability, perfect for high-performance mould applications.
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EDM Machining
Utilizing Electrical Discharge Machining (EDM) ensures that the mold insert cores have superior surface finishes and tight tolerances for high precision in manufacturing.
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Enhanced Durability
The 1.2343 material provides excellent resistance to heat, corrosion, and wear, ensuring the mold parts maintain their integrity and precision even under high-stress conditions.
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Customizable Designs
We specialize in custom manufacturing based on your drawings, ensuring the components meet specific performance requirements and mold cavity configurations.
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High Precision & Tight Tolerances
Achieving tolerances as tight as ±0.01mm, our products offer the precision required for industries like medical device manufacturing, packaging, and more.
Applications / Industry Use
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Medical Industry
These mold insert cores are widely used in the production of medical consumables and devices that require high precision and durability, including syringe components, vials, and medical packaging molds.
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Packaging Manufacturing
Ideal for bottle caps, packaging inserts, and other plastic components in the packaging industry, ensuring durability, precision, and consistency across large production runs.
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Injection Molding
These high-precision components are integral to injection molding processes, helping to produce parts with high dimensional accuracy and long-lasting performance.
Mold Structure & Design Description
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Insert Core Design
The insert core is crafted from 1.2343 material to ensure optimal heat resistance, providing enhanced mold longevity even under demanding production cycles.
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EDM Machining Process
EDM technology allows for the creation of complex geometries and precise features that conventional machining methods may not achieve. This process ensures that the mold inserts have an impeccable finish, reducing the need for additional finishing processes.
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Custom Adjustments
These inserts can be customized with features such as cooling channels, threaded surfaces, or specific cavity designs to meet the unique requirements of your application.
Manufacturing Capabilities & CNC Machining
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Advanced CNC Machining
We use advanced CNC machinery to manufacture the mold insert cores with extreme precision. This ensures each part meets your exact specifications, down to the finest details.
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EDM Technology
Our EDM machining ensures that each insert core has the required accuracy and surface finish, minimizing wear and tear during molding processes.
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High-Volume Production Capability
Capable of handling both small and high-volume production runs, ensuring that your order is met efficiently and consistently without compromising on quality.
Custom Development / OEM Cooperation Process
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Consultation & Design
Provide your design specifications and we will consult with you to ensure the part meets your exact requirements. If needed, we will help optimize the design for production efficiency.
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Prototyping
We offer prototyping services to verify the design before full-scale production, ensuring that every detail is precisely as per your requirements.
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Production
Once the design is approved, we move forward with mass production using CNC machining and EDM techniques to ensure consistency and quality throughout the manufacturing process.
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Quality Control
Every part undergoes rigorous quality control checks, including dimensional measurement, hardness testing, and surface finish inspections, to ensure compliance with the highest standards.
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Delivery & Support
We provide fast and reliable shipping, ensuring your custom parts arrive safely and on time, wherever you are in the world.
Quality Control & Export Experience
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Comprehensive Testing
We employ a variety of quality assurance techniques, including Coordinate Measuring Machines (CMM), hardness testing, and visual inspection to guarantee the high precision and durability of our products.
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Full Traceability
All components come with detailed inspection reports and material certificates for traceability, ensuring transparency and compliance with international standards.
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Global Export Services
With years of experience in global exports, we are well-equipped to manage international shipments, ensuring that your products are delivered in compliance with all regulations and on schedule.
Related Products (Internal Links)
Frequently Asked Questions (FAQ)
Q1: Can I customize the design of the mold insert cores?
Yes, we provide full customization options based on your drawings or specific requirements. We offer solutions tailored to your mold design needs.
Q2: What is the lead time for custom mold insert cores?
Lead time varies depending on complexity and quantity, but typically, we can deliver prototypes within 2-3 weeks and larger orders within 4-6 weeks.
Q3: Are inspection reports available for my order?
Yes, every part undergoes rigorous quality checks, and we provide full inspection reports and material certificates to ensure compliance with your specifications.
Q4: What industries use these mold insert cores?
Our mold insert cores are commonly used in the medical, packaging, and injection molding industries, where high precision and durability are crucial.
Get a Quote
Please send us your design drawings, quantity requirements, and any customization requests.
We will respond with a detailed quote and delivery time.
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