Precision EDM Mold Parts for 36-Cavity Pen Moulds | High-Volume Production

Product Overview

Our EDM Injection Plastic Mould Parts are specifically designed for high-performance, multi-cavity injection moulds, such as the 36 Multi-Cavity Pen Mould. These components are crafted to offer maximum precision and durability, with tight tolerances that ensure efficient and reliable molding operations. We specialize in custom solutions, providing OEM parts that are built to your exact specifications.

Core Features & Advantages

• High Precision Manufacturing
  Manufactured using Electrical Discharge Machining (EDM) for ultra-precise mold parts with high accuracy and tight tolerances (±0.01mm).

• Custom Design & Built-to-Print
  Fully customizable parts based on your specific design requirements. We handle built-to-print projects, ensuring the perfect fit within your existing mold systems.

• Multi-Cavity Efficiency
  Designed to optimize high-output molding processes, especially for multi-cavity molds like the 36-cavity pen mold, ensuring consistent and efficient production.

• Durability & Wear Resistance
  Components are made from high-quality materials, such as H13 and P20 steel, and treated with nitriding or other surface coatings to enhance longevity and reduce wear in high-cycle applications.

• Optimized for Injection Molding
  Precision parts that provide efficient and smooth injection processes, resulting in high-quality plastic products with minimal defects.

Applications / Industry Use

Our EDM Injection Plastic Mould Parts are used in various industries, including:

• Packaging Industry
  Perfect for molds producing high-volume packaging components, such as caps, closures, and bottles.

• Medical Device Manufacturing
  Essential for producing precision parts for medical devices such as injectors, syringes, and other small components.

• Consumer Goods Production
  Ideal for the mass production of consumer items, including pens, cosmetics, and other plastic items that require high-precision molding.

• Industrial Molding
  Used in applications where high precision and high cavity molds are essential for mass production and efficiency.

Mold Structure & Design Description

• Multi-Cavity Mold Design
  Our EDM parts are designed to fit into 36-cavity molds, allowing for high-volume production with minimal downtime. Each cavity is precision-machined to ensure uniformity across all parts.

• Core Pin Structure
  The core pins are engineered to maintain structural integrity under high-pressure conditions, with optimal cooling channels for better heat dissipation during the molding cycle.

• Material Selection
  We use high-performance tool steels such as H13 and P20 for core pins and mold inserts, which are further treated with nitriding or DLC (Diamond-Like Carbon) coatings to improve surface hardness and wear resistance.

• Advanced Surface Treatments
  Optional surface treatments like nitriding or polishing enhance the mold parts' performance, minimizing friction and ensuring smoother molding processes.

Manufacturing Capability & CNC Machining

• CNC Machining Expertise
  We use advanced CNC machining equipment for the precise production of core pins, inserts, and mold components, ensuring exceptional accuracy in every part.

• EDM Precision
  Our Electrical Discharge Machining (EDM) technology ensures intricate details and complex shapes are consistently achieved, even for parts with fine geometries and tight tolerances.

• Material Options & Surface Treatments
  We offer a wide range of materials, such as H13, P20, and other high-performance tool steels, with additional options for nitriding, polishing, and other treatments to improve durability and performance.

• Flexible Production Volumes
  Capable of handling both small and large-scale production runs, providing flexibility for prototypes, batch production, and high-volume manufacturing.

Custom Development / OEM Cooperation Process

1. Initial Consultation & Design Review
   We begin by discussing your project requirements, including design specifications, material preferences, and the desired performance features.

2. Prototype Development
   A prototype or sample part is produced for review and testing to ensure that the design and fit meet your exact needs before full-scale production begins.

3. Precision Manufacturing
   Once the design is finalized, the CNC machining and EDM processes are utilized to produce your custom mold components with precision and efficiency.

4. Testing & Quality Control
   Every part undergoes rigorous inspection and testing, including dimensional checks, surface quality assessments, and fitment tests to guarantee the highest standards of quality.

5. Delivery & Ongoing Support
   The final products are delivered in secure packaging, and we offer ongoing technical support and guidance to ensure that the parts integrate seamlessly into your manufacturing process.

Quality Control & Export Experience

• ISO 9001 Certified
  Our manufacturing processes adhere to the highest quality standards, ensuring that each component meets international norms for precision, durability, and reliability.

• Dimensional Inspection
  Every part undergoes thorough inspection using advanced equipment such as CMM (Coordinate Measuring Machines) to verify dimensions and tolerance levels.

• Export-Ready Packaging
  Components are carefully packed for international shipment, ensuring safe delivery to any destination, with the option for shipping tracking.

Related Products (Internal Links)

• Precision Mold Core Pins

• Injection Molding Components

• Medical Device Mold Parts

• Multi-Cavity Mold Inserts

Frequently Asked Questions (FAQ)

Q1: Can you handle complex multi-cavity mold designs?
Yes, we specialize in manufacturing parts for multi-cavity molds, including designs with intricate core pins and inserts, as well as complex cooling and injection features.

Q2: What materials are used for the core pins and mold components?
We offer a range of materials such as H13, P20, and other high-performance steels. These materials are suitable for high-precision molding and are often treated with nitriding or DLC coatings for enhanced performance.

Q3: Do you offer prototypes or samples?
Yes, we can provide prototypes or samples for your approval before mass production begins, ensuring that the parts meet your specifications and fit within your mold system.

Q4: What is the lead time for production?
Lead times vary depending on the complexity of the parts and the quantity required. Please contact us with your project details for a precise estimate.

Get a Quote

For more details or to request a custom quote based on your specific mold needs, please send us your technical drawings and project specifications. Our team will promptly provide a tailored solution and delivery timeline.