Nitrided Die Casting Core Pins | Pointed Tip Precision Parts for Auto Molds

Product Overview

Our Precision Core Pin Die Casting Mold Parts are engineered with special sharp front edges and nitrided coatings for enhanced durability and precision. These core pins are designed for high-performance moulding processes, offering excellent wear resistance and longevity. Perfect for applications in industries requiring high-precision molding and extended part lifespans, these components are manufactured using Built-to-Print / OEM specifications for complete customization.

Core Features & Advantages

• Nitrided Surface Treatment
  The nitriding process significantly enhances surface hardness and wear resistance, making it ideal for high-stress applications.

• Precision Sharp Front Edges
  Designed for optimal injection performance, these pins feature sharp front edges to ensure better molding accuracy and component fit.

• High Durability
  With nitriding for additional toughness, the parts offer longer life in harsh die casting conditions and high-temperature environments.

• Dimensional Precision
  Manufactured with tight tolerances, ensuring perfect fit and function within the mould.

• Custom Built-to-Print
  Each component is customized to specific project requirements, ensuring full compatibility with your existing molds and production processes.

Applications / Industry Use

These precision core pins are widely used in various high-performance industries, including:

• Plastic Molding & Injection Molding
  Ideal for multi-cavity mold systems and high-precision plastic injection processes.

• Packaging Manufacturing
  Widely used in the production of bottle caps, closures, and other packaging components requiring durable molds.

• Medical Device Manufacturing
  Excellent for molds used in medical consumables, where accuracy and durability are critical.

• Heavy-duty Molding Applications
  Well-suited for high-output, long-cycle mold operations where high wear resistance and precision are paramount.

Mold Structure & Design Description

• Sharp Front Edge Design
  Optimized for effective cutting and precise alignment, ensuring tight tolerances during injection.

• Nitriding Coating
  Provides high surface hardness (up to 1200 HV) for extended durability, especially in high-wear applications.

• Mold Compatibility
  Designed to seamlessly fit into complex mold systems with high cavity counts.

• High Precision
  Manufactured to tight tolerances of ±0.005 mm, ensuring accurate fits within your existing molds.

Manufacturing Capability & CNC Machining

• Advanced CNC Turning & Milling
  Using state-of-the-art CNC equipment to achieve the highest accuracy in machining for mold parts.

• EDM and Wire Cutting
  Precision machining techniques, including EDM and wire cutting, for intricate designs and sharp edges.

• Customizable Tolerances
  Capabilities to produce tight tolerances as per customer specifications (typically ±0.005 mm).

• Controlled Nitriding
  Specialized nitriding process for hardness and wear resistance, ensuring long-lasting performance in high-cycle environments.

Custom Development / OEM Cooperation Process

1. Initial Consultation
   Customers provide technical drawings or models for detailed review by our engineering team.

2. Material & Surface Treatment Confirmation
   Material selection and nitriding process parameters are finalized to meet operational conditions.

3. Precision Machining
   Using CNC, EDM, and other machining processes to shape the core pin components to specifications.

4. Nitriding Treatment
   Parts undergo nitriding to achieve the desired surface hardness and wear resistance.

5. Final Quality Inspection
   All components are thoroughly inspected to ensure they meet all specifications and tolerances before delivery.

6. Delivery and After-Sales Support
   Fast and efficient delivery with support available for installation and maintenance.

Quality Control & Export Experience

• ISO-certified quality management system in place to ensure parts meet international standards.

• Comprehensive inspection of incoming materials and in-process controls to maintain high standards of precision.

• Final inspection reports available for export orders, ensuring compliance with international regulations.

• Global Export Experience: We have been successfully delivering precision mold components to global markets.

Related Products (Internal Links)

• High-Precision Mold Core Pins

• Injection Molding Sleeves

• Nitrided Mold Inserts

• Die Casting Mold Core Pins

Frequently Asked Questions (FAQ)

Q1: Are these core pins suitable for high-output molding applications?
Yes, these core pins are designed for high-performance applications requiring long cycles and high wear resistance, making them ideal for high-output molding operations.

Q2: Can you manufacture these parts according to our existing mold drawings?
Yes, we offer custom-built solutions based on your specific design requirements, ensuring a perfect fit with your existing molds.

Q3: What is the benefit of nitriding for these mold parts?
Nitriding significantly improves surface hardness and wear resistance, extending the lifespan of the parts and ensuring their stability even under harsh operational conditions.

Q4: How tight are the tolerances for these core pins?
The tolerances for our core pins are typically within ±0.005 mm, ensuring a precise fit and optimal performance in your mold system.

Get a Quote

Please provide your technical drawings or requirements along with your project specifications. Our engineering team will send you a detailed quote including pricing, lead time, and any additional technical information tailored to your needs.