M2 (SKH51) High Precision Machined Parts | DLC Coated Stepped Ejector Pins

Product Overview

Our SKH51 high precision machined parts, including stepped ejector pins with DLC (Diamond-Like Carbon) coating, are engineered for enhanced wear resistance and longevity in plastic injection molding. With precision machining and superior coating technology, these pins ensure consistent and reliable performance in demanding industrial applications.

Key Features & Advantages

• Material: Made from SKH51 steel, offering excellent hardness and toughness

• Coating: DLC coating for superior wear resistance, reduced friction, and longer tool life

• Precision: High tolerance machining with ±0.005mm accuracy

• Design: Stepped design for precise ejection force management in multi-cavity molds

• Durability: Increased tool life due to advanced DLC coating, reducing the frequency of replacements

• Customization: Available in various sizes, tolerances, and configurations to suit your mold design

• Corrosion Resistance: DLC coating provides enhanced protection against corrosion, ideal for harsh environments

Applications & Industry Use

• Packaging Industry: Ideal for use in molding plastic parts such as bottle caps, closure components, and sealings

• Medical Industry: Precision parts for medical device molds like syringes, vials, and other disposable medical components

• Consumer Goods: Applications in producing high-quality molded consumer products

• Cosmetics: Essential for manufacturing cosmetics packaging, including lipstick tubes, compact cases, and applicators

Our stepped ejector pins with DLC coating are ideal for injection molding tools that require high durability, high precision, and consistent performance over time.

Mold Structure & Design Description

Our stepped ejector pins are designed to facilitate the ejection process in multi-cavity molds. Key design considerations include:

• Stepped Design: Precisely stepped to provide controlled and uniform ejection forces

• DLC Coating: Applied to reduce friction, ensure smooth ejection, and enhance wear resistance

• Custom Tolerances: Machined to your exact specifications, with typical tolerances of ±0.005mm

• Versatility: Suitable for various mold designs, including those used in high-cycle production environments

These features allow for efficient production and longer-lasting mold components, contributing to consistent part quality and reducing downtime.

Manufacturing Capabilities & CNC Machining

Our advanced manufacturing facility includes the latest CNC machining technologies to ensure precision and consistency. We offer:

• Precision CNC Machining: High-accuracy turning, milling, and grinding to meet tight tolerances

• DLC Coating: Advanced coating technology for superior hardness and wear resistance

• Custom Sizes & Configurations: Machined to your exact specifications for both standard and complex designs

• Prototyping & Low Volume Production: Rapid prototyping for mold validation and low-volume production runs

Our CNC machining and DLC coating processes ensure that every part meets the highest standards of quality and performance.

Custom Development & OEM Cooperation Process

1. Consultation & Design: Review your technical requirements, material specifications, and design needs

2. Prototyping: Rapid prototyping to validate the design before mass production

3. Precision Manufacturing: CNC machining and DLC coating to meet your exact specifications

4. Quality Control: Rigorous in-process and final inspections to ensure tolerance and coating integrity

5. Delivery: On-time delivery with international shipping options

We specialize in Built-to-Print services, providing tailored solutions for your specific needs.

Quality Control & Export Experience

• In-House Testing: Comprehensive testing for material integrity, coating performance, and dimensional accuracy

• International Shipping: Expertise in global logistics and compliance with international shipping standards

• Full Traceability: Detailed records for all parts to ensure quality and provide full traceability

• Certification: ISO 9001-certified quality management systems for consistent product quality

Our quality control procedures ensure that every ejector pin meets the highest standards for performance and reliability, backed by our extensive export experience.

Related Products (Internal Links)

• DLC Coated Mold Inserts

• Precision CNC Machined Parts

• High Hardness Ejector Pins

• Injection Molding Core Pins

Frequently Asked Questions (FAQ)

Q1: What is DLC coating, and how does it benefit the ejector pins?
DLC (Diamond-Like Carbon) coating significantly enhances the wear resistance and reduces friction, ensuring longer tool life and more efficient mold ejection.

Q2: Can these ejector pins be customized to fit specific molds?
Yes, we offer fully customizable ejector pins in various sizes and designs to meet your specific mold requirements.

Q3: What tolerances do you offer for CNC machining?
We typically work to a tolerance of ±0.005mm, ensuring precise and consistent parts for your injection molds.

Q4: How do I know if these ejector pins are right for my mold?
Our engineering team will work with you to understand your application and mold design, ensuring that the ejector pins are optimized for your specific requirements.

Get a Quote

For a customized quote on high precision CNC machined ejector pins with DLC coating, please send us your technical drawings, size requirements, and tolerance specifications. Our team will provide a detailed quotation based on your needs.