H13 (SKD61) Medical Grade Cavity Inserts | Precision Parts for Interface Preform Molds

Product Overview

Senlan Precision offers customized SKD61 cavity inserts for medical interface preform moulds. These high-performance mould parts are manufactured with precision to ensure long-lasting durability, minimal wear, and dimensional stability, ideal for high-precision medical moulding applications.

Key Features & Technical Advantages

• High-Quality SKD61 Material
  SKD61 is a high-hardness, heat-resistant tool steel ideal for high-precision moulding applications, ensuring enhanced durability and resistance to wear during long production runs.

• Excellent Dimensional Accuracy
  Manufactured to +/- 0.01 mm tolerance, ensuring precise cavity inserts for consistent moulding performance.

• Nitrided Surface Treatment
  Surface treatment enhances hardness, wear resistance, and thermal stability, extending the service life of the mould components.

• High-Performance in Medical Molding
  The cavity inserts are designed for the demanding requirements of medical preform moulds, offering consistent quality and performance in healthcare-related production processes.

• Built-to-Print Customization
  Each cavity insert is custom-designed and manufactured based on customer specifications, ensuring precise fit and function according to unique moulding needs.

Application Scenarios / Industry Applications

• Medical Interface Preform Moulding
  Perfect for creating medical preforms used in packaging pharmaceutical products, syringes, and other healthcare items that require stringent quality standards.

• Packaging Moulds for Healthcare Products
  Ideal for the production of plastic containers, bottles, and packaging in the medical industry, including critical items like vials, syringes, and ampoules.

• Precision Moulding in Pharmaceuticals
  Used in the creation of pharmaceutical packaging, where the integrity of the final product is critical to patient safety and product performance.

Mould Structure & Design Explanation

Mould cavity inserts are integral parts of precision injection moulding systems. The core inserts allow for:

• High Heat Resistance – Maintaining stable dimensions under high temperatures, ideal for long cycles of injection molding.

• Reduced Wear & Tear – The nitrided finish extends the tool’s lifespan by reducing the effects of wear, ensuring more efficient production.

• Enhanced Durability – With a hardness range of 46-48 HRC, the inserts offer superior durability, especially under repetitive usage in high-precision molding applications.

These inserts help maintain precise dimensions of molded parts and ensure high-quality results in sensitive medical applications.

Manufacturing Capability & CNC Machining Capacity

Senlan Precision has advanced CNC machining capabilities, including high-end equipment from globally recognized brands:

• Japan MAKINO CNC Machines

• USA HARDINGE CNC Milling & Turning Machines

Key capabilities:

• Precision CNC Milling and Turning

• Surface Grinding and Polishing

• Dimensional Tolerances of ±0.01 mm

• Nitriding Surface Treatments

• Thermal Treatments for Enhanced Durability

Our state-of-the-art equipment ensures the production of high-quality cavity inserts with accurate surface finishes, extended life cycles, and stable performance across medical moulding processes.

Custom Development / OEM Cooperation Process

1. Customer Requirements Review – We begin by reviewing your custom specifications, including mold cavity design, material requirements, and surface treatment needs.

2. Engineering Consultation – Collaborating with engineers to provide tailored solutions based on your molding process.

3. Precision Machining – Utilizing our advanced CNC capabilities to produce cavity inserts with tight tolerances and precise dimensions.

4. Surface Treatments – Nitriding and polishing for enhanced wear resistance and surface integrity.

5. Inspection and Quality Control – Rigorous testing and inspection to ensure compliance with medical and industrial standards.

6. Final Delivery – Packaging and delivery to your specifications, ready for integration into your molding process.

Quality Control & Export Experience

• ISO9001 Certified: Our manufacturing process adheres to the highest standards of quality management, ensuring reliability.

• Material Traceability: We provide full traceability of materials and treatments to ensure the highest quality standards.

• Export Excellence: Extensive experience supplying to international markets, ensuring secure packaging and timely delivery of mould components worldwide.

Related Products

• Medical Molding Inserts

• Injection Molding Components

• Mould Core Pins

• Molded Parts for Medical Packaging

• Cavity Inserts for High-Precision Moulding

Frequently Asked Questions (FAQ)

Q1: Can these core inserts be customized based on my design?
A: Yes, all mould cavity inserts are custom-built to your exact specifications and molding requirements.

Q2: What makes SKD61 material ideal for medical mould applications?
A: SKD61 offers high heat resistance, thermal stability, and wear resistance, making it perfect for high-precision medical applications.

Q3: How does nitriding benefit these inserts?
A: Nitriding enhances surface hardness, wear resistance, and fatigue resistance, significantly extending the service life of the mould components.

Q4: How precise are the dimensions of these cavity inserts?
A: Our cavity inserts are produced with a tolerance of ±0.01 mm, ensuring high precision and consistent performance in your molding process.

Get a Quote

For custom plastic mould parts and precision cavity inserts designed specifically for your medical molding applications, contact Senlan Precision.
Submit your technical drawings and requirements, and our team will provide a detailed quote and production plan.