Nitrided Precision Mold Core Inserts | High-Wear Resistant JIS Standard Parts

Product Overview

Senlan Precision offers JIS Standard Plastic Molded Parts with mold core inserts, nitrided for enhanced wear resistance and long-term performance. Our components are designed with the highest standards to meet the precise needs of the plastic molding industry. Available in custom sizes, these parts provide robust and durable solutions for your injection molding and molding systems.

Key Features & Advantages

• JIS Standard Compliance
  Our mold core inserts are manufactured according to JIS standards, ensuring consistency and reliable performance for industrial applications.

• Nitrided Surface
  The nitriding treatment improves the surface hardness and wear resistance of our inserts, making them ideal for high-stress applications that require durability.

• Custom Design Options
  Custom sizes and designs are available to meet the specific needs of your molding systems. Our parts are tailored to your exact specifications, offering a seamless fit for your operations.

• Enhanced Longevity
  The nitrided coating significantly extends the service life of the components, minimizing downtime and the need for frequent replacements.

• High Precision
  Manufactured using advanced CNC machining technologies, our parts deliver high accuracy and precision for complex mold designs.

Applications / Industry Use

• Packaging Industry
  These mold core inserts are ideal for use in the production of bottle caps, closures, and packaging components, where precision and durability are critical for high-volume manufacturing.

• Medical Industry
  Our parts are commonly used in medical device molding, such as in the production of injection molded syringes and medical components, where high standards of quality and safety are essential.

• Cosmetics Industry
  Precision parts are required for the manufacturing of cosmetic packaging, such as lipstick tubes and other cosmetic containers, which require high accuracy for tight tolerances and smooth finishes.

• General Manufacturing
  Our mold core inserts are applicable to a wide range of general industrial uses, including plastic molding systems in various sectors requiring high-performance, high-durability components.

Mold Structure & Design Description

• Material Selection:
  The mold core inserts are produced using high-grade steel materials that are suitable for nitriding. These materials are chosen for their strength, resistance to wear, and excellent machinability.

• Surface Treatment:
  The nitriding process enhances the hardness of the surface, making the inserts resistant to corrosion, wear, and high temperatures, which increases their service life and reliability in demanding environments.

• Customizability:
  We work closely with our customers to offer custom solutions, ensuring that the mold core inserts meet the specific needs of your injection molding systems. From size to material specifications, we ensure each part fits perfectly.

• Optimized Performance:
  These inserts are designed to optimize the performance of your molding systems by ensuring consistent quality and reducing maintenance needs, enhancing production efficiency.

Manufacturing Capability & CNC Machining

• Precision CNC Machining:
  Senlan Precision utilizes state-of-the-art CNC machining equipment to ensure the highest levels of precision in the manufacturing process. Our tolerances are tight, with accuracy maintained within 0.01mm for all parts.

• Material Expertise:
  We specialize in using high-quality steel materials that are suitable for nitriding, offering enhanced wear resistance and long-term reliability in demanding industrial environments.

• Advanced Tooling & Processes:
  Our advanced CNC milling and turning processes are capable of producing complex geometries, fine details, and intricate designs, providing you with high-quality finished products that meet your exact specifications.

Custom Development / OEM Process

1. Design Consultation:
   Discuss your project requirements with our team, and we will offer tailored solutions to meet your specific needs.

2. Prototype & Design Approval:
   We create prototypes to ensure that the design meets your requirements. Once approved, production begins.

3. Manufacturing:
   Using CNC machining and nitriding processes, we manufacture the core inserts according to the specifications.

4. Quality Control:
   Every product undergoes rigorous testing to ensure dimensional accuracy, surface finish, and material integrity.

5. Delivery:
   Upon successful quality checks, we ship your products in a timely manner, ensuring that your projects are not delayed.

Quality Control & Export Experience

• ISO9001 Certification:
  Senlan Precision is ISO9001 certified, ensuring that we maintain high-quality manufacturing processes and deliver parts that meet or exceed your requirements.

• Comprehensive Testing:
  Our parts undergo extensive testing, including dimensional inspections, material tests, and performance evaluations to ensure that the final product meets the highest standards.

• Global Shipping:
  With extensive experience in international shipping, we ensure that all orders are delivered promptly and securely to your location, with full export documentation provided.

Related Products (Internal Links)

• CNC Machined Mold Core Inserts

• Precision Plastic Mould Components

• Injection Mold Parts

• Nitriding Mold Parts

FAQ

Q1: Can you provide custom-sized core inserts?
Yes, we offer custom machining services, allowing you to specify the size and design of your core inserts to perfectly fit your molding system.

Q2: What are the benefits of nitriding?
Nitriding improves the surface hardness and wear resistance of the inserts, providing enhanced durability, corrosion resistance, and long-term performance.

Q3: What materials are used for the core inserts?
We primarily use high-grade steel materials such as 1.2344 and other suitable alloys for nitriding treatments.

Q4: How long does the production process take?
The lead time depends on the complexity of the parts, but we are committed to delivering high-quality products within the agreed timeframe, ensuring minimal delays.

Q5: How do you ensure the quality of the mold core inserts?
We perform comprehensive quality checks throughout the manufacturing process, including dimensional accuracy testing and surface integrity evaluations to ensure the final product meets your needs.

Get a Quote

For customized mold core inserts and precision mold components, reach out to Senlan Precision today. Our team is ready to assist with your project and provide a tailored quote for your needs.