Stavax ESR (S136) Precision Core Pins | Custom EDM Machined Mold Components

Product Overview

Senlan Precision offers Stavax ESR material mold core pins designed for high-performance injection molding applications. These precision-engineered components are manufactured with EDM (Electrical Discharge Machining) for exacting tolerances and enhanced surface finishes, ideal for packaging and medical industries requiring long-term durability and performance.

Key Features & Advantages

• Stavax ESR Material
  Provides superior corrosion resistance, high hardness, and excellent wear properties.

• EDM Machining
  Achieves precise geometries and smooth surface finishes that enhance the mold's efficiency.

• High-Precision Manufacturing
  Ensures tight tolerances for critical applications with high-quality standards.

• Durability & Longevity
  Stavax ESR's resistance to wear and corrosion increases the lifespan of the mold and reduces maintenance.

• Custom & OEM Capabilities
  Components manufactured according to your specific design and requirements.

Applications / Industry Use

• Packaging Molds: Bottle caps, closures, and sealing parts for high-volume production.

• Medical Molds: Consumable and precision components for medical device injection molding.

• High-Cavity Injection Molds: Ideal for multi-cavity and multi-step molds where precision and durability are critical.

• Injection Molding Accessories: Core pins for precise shaping in complex molds.

Mold Structure & Design Description

The Stavax ESR mold core pins are designed with the following structural considerations:

• Critical Geometry: Designed to ensure exact fit with cavities and sleeves in high-precision injection molding systems.

• Heat Resistance: Stavax ESR's properties help reduce thermal expansion and maintain dimensional stability during molding cycles.

• EDM Processing: Used to refine the pins' surface finish and geometrical accuracy, ensuring smooth operation and consistent product quality.

• Standard & Custom Designs: Manufactured to meet customer specifications for custom molding needs.

Manufacturing Capability & CNC Machining

• CNC Turning & Milling for precise pin dimensions.

• EDM (Electrical Discharge Machining) for high-precision details and surface quality.

• Advanced Heat Treatment: Ensures hardness and wear resistance for extended mold life.

• Surface Finishing: Polishing and coating options for enhanced performance in harsh molding environments.

• Small to Large Batch Production: Capable of handling both small custom orders and large-scale production runs.

Custom Development / OEM Workflow

1. Client Specification Review
   Clients provide detailed drawings and specifications for the required core pins and mold components.

2. Design and Engineering Review
   Our engineering team ensures that the design meets functional and operational requirements.

3. Machining & Production
   The core pins are manufactured using the latest CNC and EDM machinery, followed by finishing processes to meet tolerance standards.

4. Inspection & Quality Control
   Precision inspection is carried out to ensure the components meet all specifications. Reports are available on request.

5. Packaging & Shipping
   Final products are carefully packaged and shipped globally, ensuring compliance with export standards.

Quality Control & Export Experience

• ISO 9001 Quality Management
  Every component is manufactured under strict quality control measures, ensuring consistency and reliability.

• Inspection Reports
  Detailed dimensional reports and certifications can be provided for each batch.

• Global Supply Chain & Export
  Senlan Precision has extensive experience exporting to international markets, ensuring efficient and reliable logistics.

Related Products (Internal Links)

• Injection Mold Core Pins

• Precision Mold Components

• Mold Inserts for High-Performance Molding

• Ejector Pins for Plastic Molding

FAQ

Q1: Can the core pins be customized to our specifications?
Yes, we offer built-to-print manufacturing for all our products, ensuring they meet your precise needs.

Q2: What materials do you use for the core pins?
We use Stavax ESR material, which provides excellent wear resistance and durability for high-performance injection molding.

Q3: How is the EDM process applied in core pin manufacturing?
EDM is used to achieve fine surface finishes and high precision in the mold cavity, ensuring smooth operation and better product consistency.

Q4: Can you handle large volume orders?
Yes, we are equipped to manage both small and large batch production, depending on your requirements.

Q5: Are inspection reports available for the components?
Yes, we provide detailed inspection reports upon request to ensure compliance with all specifications.

Request a Quote

For customized Stavax ESR core pins and other precision mold components for injection molding, please send your technical drawings and requirements.
Contact Senlan Precision to receive a detailed quote and discuss your project.