Precision 64-Cavity Mold Components | Custom Cores for High-Volume Injection Molds

Product Overview

Senlan Precision specializes in custom 64 cavity plastic mould parts and mold core components specifically designed for plastic mould making. Our products are built to meet the most demanding standards, providing high precision and durability for industries such as packaging and medical consumables. Each component is built-to-print, ensuring that your specific requirements are met with precision and quality.

Core Features & Advantages

• Custom-Designed Components
  We provide custom 64 cavity mold parts that are specifically tailored to the unique requirements of your production process. Our built-to-print approach ensures a perfect fit.

• High Precision Manufacturing
  Manufactured with CNC machining, ensuring tight tolerances and high accuracy. We guarantee precision of up to 0.01mm in cavity sizes, allowing for high-quality, consistent production results.

• Durable Materials
  We use premium, durable materials for long-lasting performance, ideal for high-volume, high-pressure molding processes in plastic injection molding.

• Optimized for Mass Production
  Our multi-cavity molds are engineered for mass production, optimizing throughput and efficiency while maintaining consistent quality across all produced components.

• Fast Turnaround Time
  With advanced manufacturing capabilities, we are able to offer efficient production timelines, ensuring timely delivery for your projects.

Applications / Industry Use

• Packaging Manufacturing
  Ideal for producing components such as bottle caps, seal caps, and other packaging parts that require precision and consistency.

• Medical Industry
  Perfect for medical consumables such as injection components and medical device housings, which demand high precision and compliance with strict safety standards.

• Cosmetics Industry
  These components are also widely used in the production of cosmetic packaging, including items like lipstick tubes and cosmetic applicators.

Mould Structure & Design Description

• 64 Cavity Design
  Our 64 cavity mold core components are designed to provide high efficiency in production. This structure allows for the simultaneous molding of multiple components, enhancing production capacity.

• Precision Core Components
  The mold cores are designed to exact specifications to ensure precise cavity formation. Each cavity is maintained to ensure uniform product output across all moldings.

• Enhanced Cooling System
  Optimized for rapid cooling, our mold designs reduce cycle time, improving efficiency and overall production speed.

• Material Selection
  We use high-quality, robust materials such as H13 steel, 1.2343, and other industry-standard alloys, providing superior strength and resistance to wear and tear.

Manufacturing Capability & CNC Machining Ability

• Advanced CNC Machining
  We employ advanced CNC technology for high-precision milling, ensuring each mold component meets the highest industry standards for tolerance and quality.

• Custom Mold Design
  Whether you need unique cavity sizes or specialized thread designs, our team can deliver fully customized mold components that align with your exact specifications.

• Efficient Mass Production
  With our multi-cavity mold capability, we can handle high-volume production efficiently while ensuring that each part is identical in terms of quality and accuracy.

Custom Development / OEM Collaboration Process

1. Initial Consultation & Design Review
   We begin by reviewing your design files and specifications. Our engineers will collaborate with you to refine the design and identify potential optimizations.

2. Prototyping & Testing
   After finalizing the design, we create prototypes and conduct extensive testing to ensure the molds meet your operational requirements before starting full-scale production.

3. Full-Scale Production
   Once the prototype is approved, we move to full production. Our advanced CNC machining and precision molding equipment will ensure high-quality output for large batches.

4. Quality Control & Inspection
   Every component undergoes rigorous quality control, ensuring that they meet dimensional accuracy, material integrity, and performance standards before being shipped.

5. Delivery & After-Sales Support
   We ensure timely delivery of all parts, with comprehensive after-sales support available to address any issues or queries.

Quality Control & Export Experience

• Precision Measurement
  Every part is inspected using state-of-the-art measurement equipment to ensure it meets the required tolerances, such as parallelism, thread quality, and cavity alignment.

• Material Verification
  We offer full material traceability, ensuring that all components are sourced from certified suppliers and meet international standards.

• Global Export
  With years of experience exporting to a wide range of countries, we ensure efficient shipping and compliance with international trade regulations.

Related Products (Internal Links)

• Multi-Cavity Plastic Molds

• Injection Molding Components

• Precision Core Pins for Molding

• Custom Mould Inserts

• Medical Mould Parts

Frequently Asked Questions (FAQ)

Q1: Can I order a custom design for the mold parts?
Yes, we specialize in custom designs and can build the molds to your exact specifications, ensuring they meet your operational and production needs.

Q2: What is the lead time for production?
Lead times vary based on the complexity of the design and order quantity. Generally, prototypes are delivered within 7-10 business days, and full production takes 4-6 weeks.

Q3: Do you provide prototypes before full-scale production?
Yes, we provide prototypes for testing and validation before moving to full-scale production, ensuring that the final parts meet your requirements.

Q4: Can you handle large production volumes?
Yes, our facilities are equipped to handle both small batch orders and high-volume production runs without compromising on quality.

Q5: What materials are used for these mould components?
We use high-quality steel alloys, including 1.2343, H13, and other industry-specific materials, depending on the application and customer requirements.

Get a Quote

For a detailed quote, please send us your design drawings, quantity requirements, and material preferences. Our team will provide you with a competitive offer and estimated lead time.