M2 (SKH51) High-Speed Steel Thread Cores | Mirror Polished Mold Inserts

Product Overview

The SKH51 die steel precision injection plastic thread core is designed for high-performance mold tooling. It features a mirror-polished surface to reduce friction and ensure smooth injection cycles. This high-quality core insert is manufactured for precise applications requiring tight tolerances and superior durability, ideal for producing intricate plastic mold components with minimal wear and high reliability.

Key Features & Advantages

• Material: SKH51 die steel, known for its excellent wear resistance and hardness.

• Precision Tolerances: Manufactured with tight tolerances to ensure optimal performance in injection molding applications.

• Mirror Polishing: Achieves a smooth, high-gloss finish that minimizes friction and improves mold release.

• Durability: Resistant to wear and tear, providing extended life cycles for the mold.

• Customization: Fully customizable dimensions and thread configurations based on customer requirements.

• Built-to-Print: Manufactured strictly according to customer specifications, ensuring precision and compatibility with your tooling.

Applications & Industry Use

• Plastic Molding: Ideal for high-precision plastic injection molding, particularly in industries like packaging, medical devices, and consumer goods.

• Mold Components: Perfect for mold parts requiring high wear resistance and fine detailing, such as thread cores and inserts.

• Injection Tooling: Suitable for molds used in intricate plastic parts like bottle caps, caps for medical packaging, and more.

Mold Structure & Design Description

The SKH51 thread core is designed to fit seamlessly within injection molds, with its mirror-polished surface reducing friction and ensuring smooth ejection. The thread core insert is essential in molding threaded plastic components, such as bottle caps, ensuring the thread integrity and precise formation of the part. The mold structure is customized to accommodate the specific design needs of the client, with attention to material strength, wear resistance, and dimensional accuracy.

Manufacturing Capability & CNC Machining Capacity

Senlan Precision utilizes state-of-the-art CNC machining and processing equipment to guarantee the highest standards of precision and quality:

• CNC Machining Centers from renowned brands like MAKINO (Japan) and HARDINGE (USA) ensure tight tolerances and superior surface finishes.

• Mirror Polishing: Advanced polishing techniques for achieving a mirror finish, improving both appearance and functionality.

• Heat Treatment: SKH51 material undergoes rigorous heat treatment to enhance wear resistance and dimensional stability.

• Material Selection: Only high-quality SKH51 die steel is selected to ensure superior hardness and longevity in demanding mold applications.

Custom Development & OEM Cooperation Process

1. Initial Consultation & Drawing Review: Discuss requirements and review customer-provided drawings or designs.

2. Material Selection & Heat Treatment Planning: SKH51 material is chosen for its exceptional hardness and wear resistance. Custom heat treatment processes are applied as needed.

3. CNC Machining & Polishing: Core pins are machined to precise dimensions, followed by mirror polishing for optimal performance.

4. In-Process Inspection: Tight tolerance measurements are taken to ensure compliance with customer specifications.

5. Final Inspection & Packaging: Each core insert is inspected for quality, followed by safe packaging for shipment.

Quality Control & Export Experience

• Rigorous Inspection: Continuous quality checks during the manufacturing process ensure the product meets precise tolerances and performance standards.

• Testing & Documentation: Final inspection is done using high-precision instruments, and detailed reports are provided to customers.

• Global Supply: With years of experience in international shipping, we ensure timely delivery with full documentation for customs and export.

Related Products

• Precision Threaded Core Inserts

• Customized Mold Cavity Inserts

• Injection Mold Core Pins

• High-Precision Mold Parts for Medical and Packaging Applications

FAQ (Technical & Purchasing)

Q1: What is the benefit of mirror polishing for injection molds?
A: Mirror polishing reduces friction, minimizes wear, improves mold release, and extends the lifespan of the mold, ensuring smooth and efficient injection cycles.

Q2: Can the thread core insert be customized?
A: Yes, the thread core insert is fully customizable in terms of size, threading, and other specifications based on your requirements.

Q3: What is the main advantage of SKH51 die steel for mold components?
A: SKH51 offers excellent wear resistance, high hardness, and excellent durability, making it ideal for injection molding applications requiring high-performance and long-lasting components.

Q4: How does Senlan Precision ensure high accuracy in machining?
A: We utilize advanced CNC machining centers from MAKINO and HARDINGE, along with stringent quality control processes to achieve high precision and maintain tight tolerances.

Get a Quote

To get a quote for SKH51 Die Steel Precision Injection Plastic Thread Core Inserts or to discuss your project specifications, please contact Senlan Precision today. Our team will assist you in providing the best solution for your injection mold tooling needs.