Aluminium Die Casting Core Pins | Stepped Design with Cooling Hole

Product Overview

Our Aluminium Die Casting Mold Parts are designed with stepped core pins and integrated cooling holes to optimize your mold performance. These precision-engineered components enhance heat dissipation and ensure consistent molding quality. With customizable sizes and built-to-print services, these parts are ideal for a wide range of industrial applications, ensuring durability and high precision in demanding environments.

Core Features & Advantages

• Enhanced Cooling: Incorporates cooling holes in the stepped core pins to improve thermal management and reduce cycle time in aluminum die casting molds.

• Precision Engineering: Manufactured to the highest standards with tight tolerances for precise fit and consistent mold performance.

• Durability: Made from high-quality materials to ensure long-lasting performance and resistance to wear and tear.

• Customizable Design: OEM and custom-built to meet specific molding requirements with tailored sizes and geometries.

• Optimized Performance: The stepped design ensures uniform material flow for improved mold filling and reduced defects.

• High Heat Resistance: Excellent heat dissipation properties, ensuring the longevity and efficiency of molds in high-temperature conditions.

Applications & Industry Use

These stepped core pins with cooling holes are used across a wide variety of industries, providing robust and reliable solutions:

• Packaging: Ideal for manufacturing bottle caps, closures, and other packaging components that require precision and consistency.

• Medical Devices: Used in the production of medical components such as syringes, catheters, and injection molds, where precision and durability are paramount.

• Automotive: Ideal for creating automotive parts, including engine components, brackets, and high-precision fixtures.

• Electronics: Used in the production of electronic components that demand precise molding and heat resistance.

Mold Structure & Design Description

• Material: Made from high-strength aluminum alloys, ensuring excellent machinability and corrosion resistance.

• Stepped Design: The stepped core pin design improves material flow during the injection process, reducing cycle times and increasing efficiency.

• Cooling Holes: Integrated cooling holes help reduce heat buildup in the mold, improving overall mold life and cycle time.

• Tight Tolerances: Manufactured to meet the precise specifications required for complex mold designs and superior performance.

Manufacturing & CNC Machining Capabilities

• CNC Precision Machining: We use advanced CNC machining techniques to ensure high precision and efficiency in producing mold components.

• High-Quality Materials: We source premium aluminum alloys to ensure excellent durability, heat resistance, and optimal mold performance.

• Customization: We offer custom CNC machining services for tailored dimensions, geometries, and features such as cooling holes or stepped designs.

• Comprehensive Machining Process: Our 3-axis and 5-axis CNC machines are capable of producing intricate mold components with high accuracy.

Custom Development / OEM Cooperation Process

1. Initial Consultation: We begin by discussing your specific requirements, including mold designs and component specifications.

2. Design & Prototyping: Based on your needs, we create CAD models and prototypes to ensure the parts meet all design expectations.

3. Production & CNC Machining: After approval, our CNC machining team begins the precise manufacturing process, adhering to strict quality standards.

4. Quality Control: Each part undergoes rigorous quality checks to ensure dimensional accuracy, strength, and functionality.

5. Delivery: Once inspected and approved, we ship your parts securely and promptly, with detailed documentation and certificates for international export.

Quality Control & Export Experience

• ISO 9001 Certified: Our production process is fully compliant with ISO 9001 standards, ensuring high-quality manufacturing and consistency.

• Strict Quality Assurance: Each part is meticulously inspected to meet industry standards for performance, durability, and precision.

• Global Shipping: We provide international shipping with secure packaging and full compliance with export regulations, ensuring on-time delivery.

Related Products (Internal Links)

• Customized Die Casting Mold Components

• Aluminium Core Pins with Cooling Channels

• CNC Machined Molds for Precision Injection

• OEM CNC Machining Services

Frequently Asked Questions (FAQ)

Q1: What is the benefit of adding cooling holes to core pins?
Cooling holes help regulate the temperature of the mold, reducing cycle time and improving overall mold efficiency.

Q2: Can you handle high-volume orders?
Yes, we are equipped to handle both small and large-scale orders, ensuring timely delivery and consistent quality.

Q3: Do you provide customization for mold components?
Absolutely. We offer custom-built solutions tailored to your exact specifications, including cooling holes, stepped designs, and more.

Q4: What materials do you use for manufacturing?
We primarily use high-strength aluminum alloys for superior machinability and heat resistance.

Q5: How long is the typical lead time for custom parts?
The typical lead time is 2-4 weeks, depending on the complexity of the design and order volume.

Request a Quote

If you're interested in our stepped core pins with cooling holes or need custom mold components, please contact us for a personalized quote. We are here to help you with precise, reliable and cost-effective solutions for your business needs!